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What are the applicable scope, advantages and disadvantages of silicone plugs?

In daily life and industrial production, silicone plugs, as a common silicone product, play an important role in many fields due to their unique material properties. To fully understand it, it is necessary to delve into the scope of application and advantages and disadvantages of silicone plugs.   The application range of silicone plugs is extremely wide. In the field of daily life, it is the "capable assistant" of kitchen supplies. Various wide mouthed bottles, storage tanks, and hot water kettles are often equipped with silicone stoppers, which utilize their excellent sealing performance to isolate air and moisture, extend the shelf life of food, and prevent seasoning from getting damp and clumping. In the beauty and skin care industry, containers such as face cream bottles and essence bottles can not be sealed without silicone plugs, which can effectively prevent the volatilization and oxidation of the contents and maintain the stability of product quality. In the industrial field, silicone plugs also perform well. During the manufacturing process of electronic devices, silicone plugs are used to protect the sockets of circuit boards and interfaces of instruments from dust and water, in order to prevent equipment failure caused by external impurities; In automobile manufacturing, silicone plugs are used to seal oil and gas interfaces, ensuring stable operation of automotive systems and improving safety and durability.   The reason why silicone plugs can establish themselves in many fields is closely related to their significant advantages. From the perspective of material characteristics, silicone has good high and low temperature resistance, and can maintain stability in the temperature range of -60 ℃ to 200 ℃. Whether it is a hot water kettle or a low-temperature refrigerated container, silicone plugs are capable of sealing work. At the same time, silicone material is non-toxic, odorless, environmentally friendly, and meets food grade and medical grade standards, which is also the key to its wide application in kitchen, medical and other fields. In addition, silicone plugs have excellent elasticity and can tightly fit the container mouth, forming an effective sealing effect. They also have excellent aging resistance and are not easily deformed or cracked after long-term use. However, silicone plugs are not perfect either. One of its drawbacks is that the surface is prone to absorbing dust and impurities, especially light colored silicone plugs, which may affect their appearance after a period of use; Secondly, although silicone plugs are resistant to chemical corrosion, they may still experience performance degradation when exposed to special chemicals such as strong acids and bases for a long time; In addition, compared to some plastic plugs, the production cost of silicone plugs is relatively high, which also makes some price sensitive users have concerns when choosing.   Silicone plugs occupy a place in many fields due to their wide range of applications and distinct advantages and disadvantages. In practical applications, we need to fully leverage its advantages and make reasonable choices based on different usage scenarios and needs; At the same time, we should also face up to its shortcomings and take corresponding measures to improve or avoid it. With the continuous development of material technology, silicone plugs are expected to achieve further breakthroughs in performance in the future, bringing more convenience and possibilities to people's lives and production.

2025

06/04

What is the significance of baking silicone products?

The significance of baking silicone products is multifaceted and crucial for ensuring their quality, functionality, and performance in various applications. Here are several key aspects that highlight the importance of baking silicone products: 1. Curing Process Baking is a critical step in the curing process for many silicone products. This process involves heating the silicone at specific temperatures and durations to transform it from a gummy or liquid state to a solid, stable form. Proper curing ensures that the silicone reaches its desired physical and chemical properties, such as: Durability: Baking helps silicone products become more resistant to wear and tear. Flexibility: Proper curing ensures that the silicone remains flexible, which is important for applications that require frequent bending or movement. Chemical Resistance: Baking can enhance the chemical resistance of silicone, making it suitable for use in environments with harsh chemicals. 2. Consistency and Uniformity Baking ensures that the silicone product has a consistent and uniform structure. This is particularly important for products that need to maintain specific dimensions and shapes, such as silicone molds, gaskets, and seals. The baking process helps to eliminate air bubbles and irregularities, resulting in a more reliable and consistent product. 3. Enhanced Performance Baking can enhance the overall performance of silicone products in several ways: Mechanical Strength: Proper curing through baking increases the mechanical strength of silicone, making it more resistant to compression, tension, and impact forces. Thermal Stability: Baking can improve the thermal stability of silicone, allowing it to withstand high temperatures without degrading. Electrical Insulation: For silicone products used in electrical applications, baking can enhance their electrical insulation properties, making them safer and more effective. 4. Volatile Organic Compound (VOC) Removal During the baking process, volatile organic compounds (VOCs) present in the silicone material are released. These compounds can otherwise lead to issues such as: Odor: VOCs can cause unpleasant odors that may be undesirable in certain applications. Health Risks: Some VOCs can be harmful to human health, and baking helps to eliminate these compounds, making the product safer to use. Surface Defects: VOCs can lead to surface defects and inconsistencies if not removed during the baking process. 5. Dimensional Stability Baking helps to stabilize the dimensions of silicone products. This is especially important for precision parts where even small dimensional changes can affect the fit and functionality. Proper baking ensures that the final product maintains its intended size and shape, leading to better performance and reliability. 6. Longevity and Service Life Silicone products that are properly baked tend to have a longer service life. This is because the curing process through baking ensures that the product is more resistant to environmental factors such as UV exposure, moisture, and temperature fluctuations. As a result, silicone products that have undergone proper baking are less likely to degrade over time. 7. Adhesion and Bonding For applications where silicone is used as an adhesive or sealant, baking can enhance adhesion and bonding properties. Properly baked silicone products will adhere better to surfaces and create a stronger, more durable bond, which is crucial in applications such as automotive seals, construction materials, and medical devices. 8. Regulatory Compliance In many industries, such as medical, automotive, and aerospace, there are strict regulatory standards that silicone products must meet. Baking is often a required step to ensure that the product complies with these regulations. Proper curing through baking ensures that the product meets the necessary performance, safety, and quality standards. Conclusion The significance of baking silicone products cannot be overstated. It ensures proper curing, enhances durability, improves performance, removes harmful VOCs, stabilizes dimensions, extends service life, and ensures regulatory compliance. By understanding and implementing the proper baking process, manufacturers can produce high - quality silicone products that meet the needs of various applications and industries.

2025

05/30

How to determine the quality of food grade silicone products?

Appearance Color: High quality food grade silicone products have pure and uniform colors, without obvious color differences or impurities. If the color is uneven or there are abnormal color spots, it may indicate that the silicone raw material is impure or impurities have been mixed in during the production process. Surface: The surface should be smooth and free of obvious defects such as bubbles, cracks, scratches, etc. Bubbles can affect the strength and sealing of products, cracks may be caused by poor raw material quality or improper molding processes, and scratches may affect the normal use and appearance of products. Transparency: If it is a transparent food grade silicone product, its transparency should be high, and the internal structure of the product can be clearly seen. Poor transparency may be due to excessive fillers or other impurities added to the silicone gel. Physical property Hardness: The hardness of food grade silicone products should be moderate, generally between Shore A30-70 degrees. The hardness of a product can be roughly judged by pressing its surface. High quality products should have a certain degree of elasticity and be able to quickly return to their original state after pressing. If it is too hard, it may affect the comfort and sealing during use; If it is too soft, it may cause the product to deform and break easily during use. Tensile strength and elongation at break: High quality food grade silicone products should have high tensile strength and elongation at break, indicating their good toughness and tensile resistance. A preliminary judgment can be made through a simple tensile test, such as stretching products by hand. High quality products should not break or deform excessively during the stretching process, and can recover to their original state after stretching. Flexibility: Food grade silicone products should have good flexibility and be able to bend and fold within a certain range without cracking or breaking. The product can be repeatedly bent and folded several times to observe if there are any signs of damage on its surface.   Chemical Non toxic and odorless: Food grade silicone products should be non-toxic and odorless, and will not release harmful substances to the human body. It can be preliminarily judged by smelling. If there is a pungent odor or peculiar smell, it is likely that the product quality is unqualified and contains harmful chemicals. Chemical corrosion resistance: Food grade silicone products should have a certain degree of chemical corrosion resistance and be able to withstand the erosion of common substances such as acids, alkalis, salts, etc. in food. You can soak the product in some common food acid-base solutions, such as vinegar, soy sauce, soda water, etc., and observe whether there are any changes on its surface, such as discoloration, expansion, shrinkage, etc.   Usage performance High temperature and low temperature resistance: Food grade silicone products typically require good high temperature and low temperature resistance to adapt to different food processing and storage environments. Products can be subjected to high and low temperature testing according to the product's instructions or relevant standards. For example, placing the product in a high-temperature environment (such as an oven at around 200 ℃) for a period of time to observe whether it undergoes deformation, discoloration, aging, and other phenomena; Place the product in a low-temperature environment (such as a refrigerator freezer at around -40 ℃) for a period of time and observe whether it becomes brittle or cracked. Sealing performance: For some food grade silicone products used for food storage or packaging, such as sealing caps, sealing rings, etc., sealing performance is very important. It can be judged through a simple sealing test, such as installing the product on the corresponding container, pouring a certain amount of water, and observing whether there is any leakage. Service life: High quality food grade silicone products should have a long service life and be able to maintain their performance and appearance for a long time under normal usage conditions. It can be judged through long-term observation, paying attention to whether the product has aging, wear, deformation and other problems during use.

2025

05/28

What is the function of vulcanization treatment for silicone rubber products?

What is the function of vulcanization treatment for silicone rubber products? In high-temperature workshops, uncured silicone is like soft rubber putty, while vulcanized products can withstand temperatures of thousands of degrees Celsius. This transformation from liquid to solid is the soul of silicone industrial applications. As the core process for optimizing the performance of organic silicon materials, vulcanization treatment reconstructs molecular chain cross-linking, endowing the material with key characteristics such as high temperature resistance, tear resistance, and aging resistance.   1.The structural revolution at the molecular level   The essence of vulcanization treatment is the process of establishing a three-dimensional network structure. Taking the sulfur vulcanization system as an example, crosslinking agents undergo condensation reactions with hydroxyl groups in silicone rubber, forming 3-5 crosslinking points per gram of silicone gel, resulting in a significant increase in tensile strength from 1.5 MPa to 8 MPa. In the medical field, platinum catalyzed addition crosslinked silicone catheters have a fracture elongation of up to 400%, far exceeding traditional process products. Even more ingenious is the dynamic vulcanization technology, where TPV (SBS/SEBS) materials achieve multiple recycling through reversible cross-linking, solving the problem of difficult degradation of thermoplastic elastomers.   The crosslinking density directly affects the material properties. When the distance between crosslinking points is shortened from 5nm to 2nm, the fatigue life of silicone increases by three times, which is the key reason why automotive engine seals use high crosslinking density silicone. In electronic component packaging, nanoscale cross-linked structures can stabilize the dielectric constant below 2.8, ensuring signal integrity of 5G communication devices in environments ranging from -55 ℃ to 200 ℃.   2.Directional regulation of functional characteristics   Different vulcanization systems give rise to differentiated performance. The sulfur vulcanization system endows the material with high elasticity and is suitable for flexible components such as buttons and sealing rings; Peroxide vulcanization improves heat resistance, allowing car lampshades to work for a long time at 200 ℃; The sulfur free crosslinking of platinum catalytic system has achieved biocompatibility (cytotoxicity ≤ 0.1) of implantable cardiac pacemaker silicone. In the field of photovoltaics, the refractive index of two-component vulcanized silicone can be adjusted within the range of 1.40-1.55, making it an ideal choice for efficient packaging materials.   Special craftsmanship creates unique value. The irradiation vulcanization technology enables molecular cross-linking of silicon film under electron beam irradiation, and this cold processing method is particularly suitable for precision optical lens manufacturing. The surface energy of silica gel after plasma treatment is increased to 72mN/m, achieving a coating adhesion level of 4B standard. A semiconductor company has achieved zero particle detachment in a wafer etching machine using plasma sulfurization treated sealing rings, resulting in an 18% increase in yield rate.   3.Breakthrough in performance of application scenarios   In extreme environments, vulcanized silicone exhibits extraordinary resistance. The spacecraft sealing ring needs to withstand a vacuum environment of -100 ℃ and a thermal cycle of 400 ℃. The fluorosilicone rubber that has undergone secondary vulcanization can maintain a compression permanent deformation of ≤ 15%. The phenyl silicone rubber used in deep-sea exploration equipment can maintain sealing performance at a depth of 11000 meters by enhancing its compressive strength through phenyl cross-linking. The actual measurement data of a deep-sea probe shows that its vulcanized silicone seal has worked continuously for 2000 hours without leakage in the simulated Mariana Trench environment.   Emerging fields give rise to innovative applications. Solid state batteries are coated with ceramic and silicone gel, and a gradient cross-linking layer is formed through in-situ vulcanization to reduce the interface impedance to 5 Ω· cm2. In 3D bioprinting, UV cured vulcanized silicone can achieve a layer thickness accuracy of 0.1mm, and the burst pressure of vascularized tissue scaffolds can reach 300mmHg. In the food industry, the total amount of migration of peroxide vulcanized silica gel is less than 0.5mg/kg, which fully complies with the EU/1935/2004 food contact material standard.   4.Green Technology and Future Evolution   Environmental pressure drives technological innovation. The sulfur free sulfurization system adopts radiation sulfurization or peroxide/radiation synergistic sulfurization to reduce VOC emissions by 90%. The industrialization of bio based vulcanized silicone has begun, and a certain enterprise has reduced the carbon footprint of its products by 42% by using plant-based silane coupling agents. A more cutting-edge approach is 4D printing of vulcanized silicone gel, which achieves adaptive deformation of implants triggered by body temperature through the cross-linking gradient design of shape memory polymers.   When the vulcanization process meets artificial intelligence, material development enters a new era. The machine learning model can shorten the formula development cycle from 3 months to 72 hours by analyzing 100000 sets of vulcanization parameters. The intelligent vulcanization system developed by a certain tire enterprise reduces the standard deviation of product consistency from 0.3 to 0.08 by monitoring the fluctuation of cross-linking density online. This digital upgrade not only improves efficiency, but also endows materials with dynamic adaptability - future vulcanized silicone may be able to autonomously adjust the cross-linking state according to the usage environment.

2025

05/26

What are the reasons why silicone buttons are prone to breakage?

Silicone buttons include single point silicone buttons, remote control silicone buttons, conductive silicone buttons, mobile phone silicone buttons, light touch silicone buttons, transparent silicone buttons, keyboard buttons, password machine buttons, car buttons, film buttons, laser engraved buttons, reset buttons, home buttons, PC buttons, learning machine buttons, pose machine buttons, password machine buttons, digital product buttons, p+r buttons, etc.   In the production process of silicone buttons, especially when producing thinner buttons, the next step is to remove the edges, which sometimes makes it very easy to break. So what is the reason for this situation?   1. The temperature during molding is too high. Silicone buttons become brittle when the temperature is too high during molding, and are prone to cracking and defects after demolding. 2. The operation method during demolding is incorrect. When demolding, many mold makers have not received professional training or are not careful in their work. They do not follow strict operation instructions to demold, which can lead to the breakage of silicone buttons. 3. Incomplete vulcanization of silicone buttons. When the temperature of the silicone button molding mold is too low or the vulcanization time is too short, it will cause the product to adhere tightly to the mold and be difficult to demold. 4. The silicone material used is too poor. Some factories blindly reduce costs and use inferior silicone button raw materials, resulting in poor quality silicone buttons, poor rubber material, poor toughness, and memory rupture. 5. Poor release of silicone buttons during mold lifting can cause the product to break during the lifting process. 6. Mold cavities with rough surfaces or accumulated dirt are not conducive to demolding, and molds that are difficult to demold are prone to breakage.

2025

05/23

Why are silicone kitchenware so popular? Silicone kitchenware has advantages in the kitchen supplies industry.

Nowadays, the application of silicone products is very extensive in China, especially in kitchen supplies. Silicone kitchenware brings greater commercial and practical value. This is our continuous investment in research and development technology to develop lined silicone products, accelerate the development and progress of our own technology, and strengthen the development of high-performance and high use silicone products. Silicone kitchenware undoubtedly uses silicone as the raw material, and the main component of silicone is a natural ingredient that exists in sand, stone, and crystals. Silicone is like tempered glass that people usually see. It is non-toxic, colorless, odorless, and does not dissolve solvents other than water, strong alkali, and sulfuric acid. Its chemical properties are very stable, so silicone kitchenware is very environmentally friendly and zero polluting. Compared to other iron, stainless steel plates, and porcelain kitchen utensils, silicone kitchenware also has many beloved advantages. Silicone is a raw material for enzyme adsorption, which has high wear resistance, flexibility, corrosion resistance, temperature adaptability, and high temperature resistance. Therefore, it is not easy to produce difficulties such as rust, heat, and breakage during the entire process of use. In addition, silicone kitchenware also has high temperature adaptability, so it can be used in both hot and cold drinks in daily life. And it can also have the function of insulation and heat preservation in the cold winter, and in addition to insulation and heat preservation, it will not burn the hands of the user. People generally accept the use of silicone kitchenware, which is inevitable and a trend. Not only is silicone material so excellent, but also the benefits and convenience that silicone kitchenware brings to people's daily lives. The above is all about why silicone kitchenware is so popular.

2025

05/21

What changes will occur in the appearance of silicone rubber products after aging (such as discoloration, fading)?

1. Color change Color darkening When silicone rubber products are exposed to high temperatures for a long time, the organic compounds inside may undergo oxidation reactions. These additives will generate some colored substances during the oxidation process, causing the color of silicone rubber to darken. For example, in some industrial production environments, silicone rubber products used for sealing high-temperature equipment may gradually turn from white to light yellow or brown after several months of use. Ultraviolet radiation is also an important factor in causing discoloration of silicone rubber. The energy of ultraviolet radiation can cause certain chemical bonds in the molecular chain of silicone rubber to break, generating free radicals. These free radicals further trigger a series of chemical reactions, producing conjugated colored substances. Like some outdoor silicone rubber sealing strips, long-term exposure to sunlight will gradually darken the surface color, from light to dark. Yellow color This is mainly due to the chemical changes that occur during the aging process of additives in silicone rubber, such as certain organic silicone oils or silicone resins. These additives may undergo yellowing reactions, causing the entire silicone rubber product to appear yellowed. For example, some silicone rubber gaskets used in electronic devices may turn yellow during long-term operation due to the combined effects of internal heat and external light.   2. Fading If dyes and other coloring agents are added to silicone rubber products, these coloring agents may gradually decompose or be lost during the aging process. For example, some colored silicone rubber toys may gradually become dull and even show obvious fading after prolonged use and sun exposure. This is because the dye molecules in toys undergo changes in their chemical structure and color characteristics due to factors such as light and heat, ultimately leading to fading.

2025

05/16

Can silicone products be used in high temperature or extreme environments?

Can silicone products be used in high temperature or extreme environments? Silicone products are widely used in various industries such as medical, food, electronics, and automotive due to their excellent physical and chemical properties. However, many people have doubts about the performance of silicone products in high temperatures or extreme environments: can silicone products withstand high temperatures? Will it fail under extreme conditions?   High temperature resistance of silicone products Silicone is a polymer material, mainly composed of silicon dioxide. The high temperature resistance of silicone products mainly depends on their formula and manufacturing process. The following is the performance of silicone products in high temperature environments: Temperature resistance range The temperature resistance range of ordinary silicone products is generally -60 ℃ to 200 ℃. Specially formulated silicone products (such as high-temperature silicone) can withstand temperatures up to 300 ℃. Stability at high temperatures Silicone can still maintain its elasticity and mechanical properties at high temperatures, and is not easily deformed or melted. Silicone has good thermal stability and will not release harmful substances even when exposed to high temperatures for a long time. Application scenarios Silicone products are widely used in high-temperature environments, such as automotive engine seals, oven pads, hot water pipe seals, etc.   Performance of silicone products in extreme environments In addition to high temperatures, silicone products also perform well in other extreme environments: 1. Low temperature environment Silicone can maintain good elasticity and flexibility at low temperatures, and has excellent low-temperature resistance. The low temperature resistance range of ordinary silicone products can reach -60 ℃, and special formula silicone can even withstand lower temperatures. 2. Chemical corrosion environment Silicone has excellent corrosion resistance to most chemicals such as acids, bases, and salts. Silicone products are not prone to aging or failure in chemically corrosive environments. 3. Ultraviolet radiation environment Silicone has good UV resistance and is not easily aged or discolored when exposed to sunlight for a long time. Suitable for outdoor equipment seals, solar modules, etc. 4. High humidity environment Silicone has excellent waterproof performance and is not easy to absorb water or deform in high humidity environments. Suitable for underwater equipment seals, diving equipment, etc.   Application cases of silicone products in high temperature and extreme environments Automotive industry Engine seals, exhaust pipe gaskets, etc. need to withstand high temperatures and vibrations, and silicone products are an ideal choice. Food industry Oven mats, baking molds, etc. need to withstand high temperatures and be safe and non-toxic. Silicone products are widely used. Electronic industry Silicone products perform well in sealing and insulating electronic components in high-temperature environments. Medical industry Silicone products are safe and reliable for medical device seals, catheters, etc. in high-temperature disinfection environments. Aerospace Silicone products have stable performance in sealing and insulation components under extreme temperatures and environments.   Silicone products have become the preferred material in multiple industries due to their excellent high temperature resistance and extreme environmental resistance. Silicone products can perform well in high temperature, low temperature, chemical corrosion, and high humidity environments.

2025

05/15

The process of silicone products from raw materials to finished products.

1. Raw material preparation: laying the foundation for quality The main raw material for silicone products is silicone rubber, which is a high molecular weight elastomer with silicon oxygen bonds as the main chain. There are many types of silicone rubber, which can be divided into high-temperature vulcanized silicone rubber (HTV) and room temperature vulcanized silicone rubber (RTV) based on their vulcanization characteristics and performance. Different types of silicone rubber are suitable for different product manufacturing. For example, high-temperature vulcanized silicone rubber has high strength and heat resistance, and is commonly used to manufacture industrial products with high performance requirements; Room temperature vulcanized silicone rubber has the advantages of easy operation and adjustable curing speed, and is commonly used in sealing, potting, and other scenarios. In addition to the silicone rubber matrix, various additives need to be added to improve the performance of silicone products. Common additives include vulcanizing agents, reinforcing agents, plasticizers, pigments, etc. Vulcanizing agent is a key substance that causes cross-linking reaction and forms a three-dimensional network structure in silicone rubber. It determines the vulcanization speed and degree of silicone products. Reinforcing agents can improve the strength and hardness of silicone rubber, and commonly used reinforcing agents include white carbon black. Plasticizers are used to increase the flexibility and processability of silicone rubber, making the product easier to shape. Pigments endow silicone products with rich and colorful colors, meeting the aesthetic needs of different consumers. In the raw material preparation stage, it is necessary to accurately weigh the silicone rubber and various additives according to the formula ratio and mix them thoroughly and evenly. This process is usually carried out in professional mixing equipment, such as open mixers or internal mixers. Through mechanical stirring and shearing, various raw materials are fully dispersed to form a uniform adhesive material, preparing for subsequent molding processes.   2. Forming processing: endowing the product with a shape The uniform adhesive obtained through the raw material preparation stage is then processed into semi-finished products with specific shapes in the molding process. There are various molding methods for silicone products, including compression molding, injection molding, extrusion molding, and liquid silicone injection molding. molding Compression molding is one of the most commonly used methods for molding silicone products. It is suitable for manufacturing products with complex shapes and high dimensional accuracy requirements. During the molding process, the rubber material is first placed into the preheated mold cavity, and then a certain pressure is applied through a hydraulic press to fill the cavity with the rubber material under high temperature and pressure, and undergo vulcanization reaction. After a period of pressure holding and vulcanization, open the mold and take out the product. The advantages of compression molding are high dimensional accuracy and good surface quality of the product, but the production efficiency is relatively low, making it suitable for small batch and multi variety production. injection molding Injection molding is an efficient and automated molding method. It heats and plasticizes the rubber material through the screw of the injection machine, and injects it into the closed mold cavity for rapid vulcanization and molding under high temperature and pressure. Injection molding has the advantages of high production efficiency, stable product quality, and the ability to achieve automated production. It is suitable for mass production of silicone products with relatively simple shapes, such as silicone buttons and sealing rings. Extrusion Extrusion molding is mainly used to manufacture silicone products with fixed cross-sectional shape and continuous length, such as silicone tubes, silicone strips, etc. During the extrusion molding process, the rubber material is extruded into the desired shape through the die of the extruder under the action of the screw, and then undergoes vulcanization treatment to shape it. Extrusion molding has the advantages of high production efficiency and continuous production, which can meet the needs of large-scale production. Liquid silicone injection molding Liquid silicone injection molding is a new molding technology developed in recent years. It uses liquid silicone rubber as raw material, and precisely injects the liquid silicone rubber into the mold cavity through a dedicated liquid silicone injection machine, rapidly vulcanizing and forming at low temperatures. Liquid silicone injection molding has the advantages of fast molding speed, high product accuracy, and the ability to achieve complex structural molding, especially suitable for manufacturing silicone products in medical, food, and other fields that require high hygiene.   3. Sulfurization treatment: key to improving performance Sulfurization is a key step in the production process of silicone products, which determines the physical and chemical properties of silicone products. During the vulcanization process, the molecular chains of silicone rubber undergo cross-linking reactions under the action of vulcanizing agents, forming a three-dimensional network structure, thereby endowing silicone products with properties such as elasticity, strength, and heat resistance. The vulcanization method used in different molding methods also varies. Compression molding and injection molding usually use hot vulcanization method, which heats the mold to a certain temperature, causing the rubber material to undergo vulcanization reaction at high temperature. Liquid silicone injection molding often adopts low-temperature rapid vulcanization technology, which achieves rapid vulcanization at lower temperatures by adding special vulcanizing agents and catalysts, thereby shortening the production cycle and improving production efficiency. The vulcanization time and temperature are important factors affecting the vulcanization effect. Short vulcanization time and incomplete vulcanization reaction can affect the physical and chemical properties of the product; If the vulcanization time is too long, it will lead to over vulcanization of the product, resulting in problems such as decreased elasticity and brittleness. Excessive sulfurization temperature can cause defects such as bubbles and burning on the surface of the product; If the vulcanization temperature is too low, the vulcanization speed will be slow and the production efficiency will be low. Therefore, in the production process, it is necessary to accurately control the vulcanization time and temperature based on factors such as the type of silicone rubber, the shape and size of the product, etc., to ensure the quality of the product.   4. Post processing steps: Improve product details The semi-finished silicone products obtained after molding and vulcanization treatment require a series of post-processing steps to become the final product. Common post-processing procedures include trimming, cleaning, inspection, and packaging. Trimming During the molding process, due to factors such as the mold clamping line, there may be some excess adhesive residue at the edges of the product. The trimming process is to remove these excess adhesive edges, making the edges of the product smooth and neat. There are two methods for edge trimming: manual trimming and mechanical trimming. Artificial edge trimming is suitable for products with complex shapes and high precision requirements, but the production efficiency is low; Mechanical trimming is suitable for products with regular shapes and large batches, and has the advantages of high production efficiency and stable trimming quality. clean Silicone products may be contaminated with impurities such as oil and dust during the production process, and require cleaning treatment. The cleaning methods include water washing, solvent cleaning, etc. Water washing is a commonly used cleaning method with advantages such as low cost and environmental friendliness. However, for some products with heavy oil stains, solvent cleaning may be required. The cleaned products need to be dried to ensure their quality. test Inspection is an important step in ensuring the quality of silicone products. During the inspection process, it is necessary to conduct comprehensive testing on the appearance, size, physical properties, and chemical properties of the product. Appearance inspection mainly checks whether there are defects such as bubbles, cracks, and missing materials on the surface of the product; Dimensional inspection uses measuring tools to check whether the dimensions of the product meet the design requirements; Physical performance testing includes testing of indicators such as hardness, tensile strength, tear strength, etc; Chemical performance testing mainly tests whether the product meets relevant environmental standards and hygiene requirements. Only products that have passed strict inspection and are qualified can proceed to the next process. package Packaging is the final process in the production of silicone products. Appropriate packaging not only protects products from damage during transportation and storage, but also enhances the product's image and market competitiveness. The selection of packaging materials should be determined based on the characteristics and usage requirements of the product. Common packaging materials include plastic bags, paper boxes, wooden boxes, etc. During the packaging process, it is also necessary to label the product name, specifications, model, production date, and other information on the packaging for consumers to identify and use.

2025

05/14

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