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How to improve the quality of silicone products?

How to improve the quality of silicone products? Now there are a variety of silicone products on the market, now consumers will not only consider the price of silicone products, but also consider the quality of silicone products, so some look fancy silicone products, but the quality of the products, consumers will not pay, so how do we improve the quality of silicone products?   In this era of looking at the level of appearance, silicone products factory is the same, the workshop environment is the level of appearance, clean and dust-free workshop is the basic guarantee of quality, because the adsorption of silicone is very strong, do not pay attention to the product on the dust, become defective products.   In the production process of quality inspection, quality inspection personnel should go through strict training before taking up the post, after passing the assessment, they can independently complete the quality inspection operation. The quality control management personnel should give the quality control personnel clear quality standards, and the way to deal with the problem, and record the problem in writing, and the solution.   And we seek survival by quality, development by quality, and efficiency by quality. Many years of professional silicone products experience. One-stop service, to ensure customer satisfaction is to strictly control the quality of silicone products. If a silicone products factory does not have quality, there is no market. Silicone products quality control is not good, will lose the trust of customers, will be gradually eliminated by peers, abandoned by customers, lost the source of profits and the ability to survive.   Good silica gel mold is well-designed in structure, the product produced has a smooth appearance, almost no raw edge at the joint, and the feel is delicate. A bad silica gel mold can produce the same appearance by shoddy, but it can not copy the design of a good product, whether it is good or bad, the eyes of consumers are sharp, and can be found in the process of use.   Secondly, the raw material of silicone products is also a major factor in determining the quality of silicone products. Silicone products have the characteristics of strong elasticity and durability, but if the use of bad rubber material, the service life will be greatly shortened, deformation will occur repeatedly, different rubber material has different performance, ordinary people only with the naked eye are not good or bad rubber material, the conscience of the manufacturer determines the quality of silicone material, the quality of silicone material determines the quality of silicone.   In addition, the vulcanization effect of silica gel also affects the quality. If you feel the uneven hardness and softness of the product, the tensile rebound strength is poor, and the rebound effect is poor, it is related to the manufacturer's vulcanization time and vulcanization process. Vulcanizing agent is divided into high temperature vulcanizing agent, low temperature vulcanizing agent, two vulcanizing agent can be combined to produce a good product, the production of reasonable choice, the use of vulcanizing agent, in order to produce a good silicone products.   Finally, manually grasp the quality control of the silicone produced, maintain the normal operation of the machine, improve the operation skills of the operator, and strengthen the training of quality awareness, which is also a factor that determines the quality of silicone products, and is the benefit of the enterprise.

2024

12/02

Is the custom solution of silicone bracelet troublesome?

Silicone bracelet custom development has become a hot discussion of 17, with electronic design, functionality, quantum energy and other designs in recent years, and different parts in different appearance and function updates, with the rapid development of today, the definition of the bracelet is no longer a spiritual symbol, and gradually become a comfort to improve the quality of life!   Is bracelet customization really so troublesome? The answer is definitely no, the first consideration of the later consumer market for raw materials and color structure definition, in the drawing evaluation whether it can achieve the desired effect, and the most important thing to consider the silicone bracelet customization is the cost and process choice, if a low-end, but choose a complex structure and process, it is estimated that it will be more trouble!   Look at the product, see if there is anything unclean in the silicone products, or there is some deviation in the color, see whether the packaging box is complete, there are no printing errors, whether the diameter of the bracelet is regular, whether the "thickness" is consistent, and whether there is excess colloids on the edge of the bracelet. Generally, high-quality silicone products will not have rough edges or rough phenomena, and the surface is very smooth. Dongguan silicone Products Factory, "to provide the majority of consumers with trustworthy high-quality green products." Our company adopts advanced and scientific erp management system, and has good cooperative relations with relevant institutions, laboratories, professional testing companies and well-known listed enterprises, and has established its own quality inspection system. According to the national standard, the structural adhesive must be tested before use, and can be used to confirm compatibility. Other sealants are also recommended to carry out compatibility tests before use to avoid unnecessary losses due to improper material selection.   Mixing time is not easy to be too long, when the mixture is evenly dispersed, the silicone material is completely wrapped by the roller, and the surface is smooth, the mixing can be completed. Too much time will stick to the roller. The mixing time is particularly short, and the cooling should be strengthened to keep the roller temperature low. (Low compression permanent deformation type. Mainly using vinyl silicone rubber, vinyl special organic peroxide as vulcanizing agent, when the compression rate is 30%, the permanent deformation after compression at 150℃ for 24 ~ 72h is 0% ~ 15% (ordinary silicone rubber is 20% ~ 30%).

2024

11/29

Silicone kitchen utensils and wood kitchen utensils which is good?

In the world of cooking, the choice of kitchenware is directly related to the pleasure of cooking and the taste of food. In recent years, silicone kitchenware has been highly respected for its unique performance and environmental characteristics, while traditional wood kitchenware has won many fans for its natural, rustic appearance and gentle use experience. So, which is better, silicone kitchenware and wood kitchenware?   Durability comparison First of all, from the point of view of durability, silicone kitchenware has significant advantages. Silica gel is a kind of polymer material, with extremely high elasticity and toughness, can withstand extreme changes in high and low temperatures, and is not easy to deform or break. This means that silicone kitchenware can maintain long-term morphological stability during use, and can maintain good performance even under frequent use and cleaning. In contrast, wood kitchenware is natural and beautiful, but its durability is relatively limited. Wood in long-term contact with water, oil, high temperature and other conditions are easy to crack, deformation, and even breed bacteria, affecting the service life.   Cleaning convenience In terms of cleaning convenience, silicone kitchenware also performs well. The surface of the silicone material is smooth, it is not easy to absorb food residue and grease, and it is very convenient to clean. Whether washed in the dishwasher or by hand, silicone kitchenware easily removes stains and stays clean. Due to its porosity, wood kitchenware is easy to absorb food residues and oils, it is more difficult to clean, and it is not easy to dry thoroughly, and it is easy to breed bacteria and mold. Therefore, in terms of cleaning convenience, silicone kitchen utensils are better.   Security considerations Safety is an important factor that must be considered when choosing kitchenware. Silicone kitchenware is usually made of food-grade silicone, non-toxic, tasteless, high temperature resistant, will not release harmful substances, harmless to human health. In addition, the silicone kitchenware also has good thermal insulation performance, which can prevent burns. Although wood kitchenware is natural and environmentally friendly, it may release some substances harmful to the human body at high temperatures, such as formaldehyde, and long-term use may have a certain impact on health. Therefore, from the point of view of safety, silicone kitchen utensils are more reliable.   Usage scenario In the use of the scene, silicone kitchen utensils and wood kitchen utensils have their own advantages. Because of its high temperature resistance and easy cleaning characteristics, silicone kitchen utensils are very suitable for baking, frying and other high temperature cooking scenes. At the same time, the softness and elasticity of silicone kitchenware also make it very suitable for making cake molds, baking MATS and other baking tools. Wood kitchenware is more suitable for low-temperature cooking or cold mixing and other scenes, such as wooden shovels, wooden spoons, etc., can reduce the damage to the ingredients and maintain the original flavor of the ingredients. In addition, the rustic appearance and warm texture of the wooden kitchenware also make it an ornament on the table, adding to the dining atmosphere.   Personal preference and style Of course, when choosing kitchenware, personal preference and style are also factors that cannot be ignored. Silicone kitchenware with its modern, simple appearance and a variety of color choices, deeply loved by young consumers. Not only are they practical, they can also add a splash of color to the kitchen. Wood kitchenware with its natural, rustic appearance and warm texture, has won the favor of consumers who pursue a natural lifestyle. Whether it is silicone kitchenware or wood kitchenware, it can reflect the owner's life attitude and aesthetic preference to a certain extent.   Comprehensive consideration Silicone kitchenware and wood kitchenware each have their own unique advantages and application scenarios. Silicone kitchenware is more excellent in durability, cleaning convenience, safety and other aspects, suitable for high temperature cooking and frequent cleaning scenes. Wood kitchenware, with its natural, rustic appearance and mild use experience, is more suitable for low temperature cooking or as a table decoration. When choosing, you can make the best choice for yourself based on your cooking habits, kitchen style and personal preferences.

2024

11/27

Silicone products encapsulation process?

Silicone products encapsulation process, silicone products encapsulation process is a common processing method, widely used in all kinds of products.   1. What is the coating process? The rubber coating process, also known as rubber coating or injection coating, is a process that wraps rubber or other elastomer materials on the surface of metal or other hard materials. This process can make the product have good wear resistance, impact resistance and sealing.   2. Silicone products encapsulation process Preliminary preparation Before starting the coating process, the silica gel raw material needs to be thoroughly mixed to ensure that it has good fluidity and plasticity. At the same time, the mold is checked to ensure that its surface is smooth and free of scratches and dirt. Mold positioning The mold made of metal or other hard materials is placed on the injection molding machine and fixed by a positioning device. Ensure the accuracy and stability of the mold to ensure the quality of the coating. Silicone injection The mixed silica gel raw material is injected into the mold, and the silicone is fully filled in all corners of the mold through pressure. During the injection process, it is necessary to control the injection speed and pressure of silicone to avoid the generation of bubbles and depressions. Silicone vulcanization After the silicone injection is completed, the mold is sent to the vulcanization oven for vulcanization. During the vulcanization process, silica gel molecules will cross-link to make silica gel have good elasticity and strength. demould After curing, remove the mold from the oven and let it cool to room temperature before stripping. During the demoulding process, it is necessary to ensure that there is no adhesion between the silicone products and the mold to avoid damaging the product. Postprocessing After stripping, the silicone products are trimmed, polished and other post-treatment to make its surface smooth and burr free. Inspection and packing The finished silicone products are inspected to ensure that they meet the standard requirements. Then it is packed and ready to be shipped.

2024

11/25

How to do the gradient change of silicone products?

In real life, gradual change is a very popular color, because gradual change can give people to bring a sense of comfort, all kinds of streets, stores and retail stores, Yiwu market can see the gradual change of silicone made of small toys figure!   You may not know, in the silicone products production factory, silicone raw materials are transparent software, how to make gradient color? After making it into a single color before it is formed, add a variety of color masterbatches that need to be added to it, twist the silicone product in the hand, so that a variety of colors are evenly stacked together, forming a variety of gradual color effects, and finally put into the hydraulic machine molding processing, in the high-pressure extrusion process, Color master in the silicone product flow into a gradient of colorful appearance!   So, can silicone coaster manufacturers do gradient effect? Silicone products Weishun silicone technology, tell you customized customers. Each silicone coaster manufacturers can do, but each one makes a different quality, and the gradual change is the most difficult to print, the product will have a little color difference.   Gradient printing is also known as four-color printing, which is different from spot color printing, the same set of screen plate is operated by different employees, and the gradient effect of printing may be different. Screen printing staff should try to use the same force and Angle of the scraper each time in the high-intensity repeated operation, so as to reduce the defective rate.

2024

11/22

Silicone key card key reason?

If you are doing the whole machine structure design, but also have used silicone keys, you may have encountered a problem. Hard to design a silicone button, after the silicone button factory proofing a long wait, after receiving the sample to the machine, and then a press... Oh, my God! I can't get up when I push this button! In fact, the silicone key card key and the dead key is a common problem, mainly caused by the following reasons.   1, the coordination structure between the silicone button and the shell is not designed well, resulting in the silicone button after the installation of the card key and dead key, this reason accounts for almost 90% of the possibility of this problem. It is mainly reflected in the design of the matching gap between the key and the shell is too small or too large, and whether the center between the key and the shell is consistent, whether the drawing of the key is reasonable and so on.   2. The load and resilience of silicone keys are too low, resulting in stuck keys and stuck. The load is too low for two reasons, First, the load design of the key itself is too low, such as according to the shape of the key, weight and the friction loss of the shell, this requires 50g of resilience to make the key achieve good resilience, and in the design of the silicone key structure only set 20g of resilience, the small horse cart will of course not play up. The second is that the key load design is not a problem, but there are mistakes in the production process of silicone keys, resulting in insufficient resilience, resulting in the dead key.   3, eccentricity will lead to silicone keys stuck and dead keys. The so-called eccentricity is that when the silicone button is pressed, the button is not vertically sinking, but tilted to one side, which is usually because the silicone mold positioning column is worn or not allowed to locate.   4, silicone key damage leads to jamming and dead keys, which is usually the use of silicone keys for a long time, the load wall is broken, resulting in rebound failure.   5, the shell has burr or tip leading to the silicone key card key dead key. This is very well understood without much explanation, just need to clean the burr and tip of the shell.

2024

11/20

Silicone products how to remove static electricity?

Silicone products how to remove static electricity, silicone products in the production and application process, often plagued by static electricity. Static electricity not only affects the quality and performance of the product, but also may cause safety accidents. Therefore, it is crucial to master the method of removing static electricity from silicone products.   1. Add antistatic agent Adding antistatic agent to silica gel raw material is a common antistatic method. The antistatic agent can effectively control the generation and accumulation of static electricity and maintain the charge balance on the surface of the product. In the production process of silicone products, the appropriate amount of antistatic agent is evenly mixed into the silicone raw material to achieve the anti-static function of the product.   2. Esd eliminator Installing a static removal device is another effective way to remove static electricity. Here are some commonly used static elimination devices: Ion wind rods: neutralize the electrostatic charge on the surface of silicone products by generating positive and negative ions. Electrostatic eliminator: can produce a large number of positive and negative ions, effectively eliminate the static electricity on the product. High voltage electrostatic generator: Through the high voltage electrostatic field, the ion flow in the air to achieve the purpose of eliminating static electricity.   3. Electrostatic prevention agent spraying Spraying electrostatic prevention agent on silicone products is also an effective method. Electrostatic prevention agent can form a protective film on the surface of the product, reduce the surface resistance, thereby reducing the generation of static electricity. This method is simple and effective.   4. Production environment control Humidity control: Increasing the humidity of the production environment can increase the moisture in the air and help neutralize static electricity. Cleanliness: Keep the production environment clean, reduce dust and pollutants, and help prevent the generation of static electricity.   5. Surface treatment Special treatment of the surface of silicone products, such as sandblasting, polishing, etc., can improve the surface characteristics and reduce the generation of static electricity.   6. Anti-static packaging In the packaging process of silicone products, the use of anti-static materials for packaging, can prevent the accumulation and spread of static electricity.

2024

11/15

The higher the hardness, is the silicone product more difficult to do?

Look at the market of silicone products, in recent years, the organic solid silicone industry continuous development and innovation, the shape of the product color and hardness of a variety of products, product quality is also uneven, so each finished product in the production of different technical forms, soon received a customer question, high hardness products in the production process will not be good production, For this issue is also the concern of many customers, if the product hardness requirements are relatively high, whether it can achieve the desired effect, this is very important!   In the silicone industry, the higher the hardness of the product, the more difficult to do? Is there such a saying. From the perspective of silicone products manufacturers, the hardness range and effect of silicone products is the core focus, and for high hardness material production products also need to see whether it is suitable for your product, so the structure of each product needs different methods, if your product is relatively simple, the structure above the wheel Angle and thickness are relatively high, not easy to tear phenomenon, Basic high hardness products can be adapted! Why do you say so, I think we all know that the harder things it will be more brittle, such as tungsten steel tools in cutting metal parts can achieve good results, if it is artificial, a gentle collision will be broken. The two are the same truth, but the way to use is different, so in the silicone products industry there is no higher hardness, the more difficult the product is to do, just see if you use the right place. Therefore, high hardness products are suitable for the effect of simple structure and not easy to fold and tear.

2024

11/13

How about the heat resistance of food grade silicone products?

How about the heat resistance of food-grade silicone products? Food-grade silicone products are widely used in food, medical, daily necessities and other industries because of their excellent heat resistance and safe and non-toxic characteristics.   1. Overview of heat resistance of food-grade silicone products The heat resistance of food grade silicone products is one of the key indicators to measure their quality. In general, food-grade silicone can maintain stability and safety in the temperature range of -40 ° C to 230 ° C. The following are several key points of the heat resistance of food-grade silicone products: High temperature resistance: food-grade silicone products do not deform or decompose under high temperature environment, and can withstand high temperature processing such as cooking and baking. Low temperature resistance: In a low temperature environment, food-grade silicone also maintains good elasticity and will not harden or break. Thermal stability: Food-grade silicone products will not produce harmful substances during long-term high temperature use and maintain thermal stability.   2. Heat resistance analysis of food-grade silicone products Material properties: Food-grade silica gel is mainly composed of silico-oxygen bonds, has good heat resistance, and can maintain structural stability at high temperatures. Production process: vulcanization, molding and other processes in the production process have an important impact on the heat resistance of silica gel. High-quality food-grade silicone products will strictly control these process conditions during the production process. Additive impact: Food-grade silicone may add some auxiliary materials in the manufacturing process, such as antioxidants, anti-stick agents, etc. The selection and ratio of these additives will also affect the heat resistance of silicone. Practical application: In practical applications, the heat resistance of food-grade silicone products will vary depending on the environment and conditions of use. For example, the silicone mold used in the oven will have higher heat resistance requirements than the daily use of seals.   3. Development trend of heat resistance of food-grade silicone products With the progress of science and technology and the change of market demand, the heat resistance of food-grade silicone products is also constantly improving. Here are some of the latest developments: New material research and development: In order to improve heat resistance, the industry is committed to the development of new silicone materials to adapt to a wider range of application scenarios. Improvement of environmental standards: With the enhancement of environmental awareness, food-grade silicone products are constantly improving environmental standards while improving heat resistance. Intelligent production: The application of intelligent production technology makes the production of food-grade silicone products more refined, which helps to improve the heat resistance and stability of the product.   The heat resistance of food-grade silicone products is a key factor in ensuring their safe use in food-contact environments. Through continuous technological innovation and material optimization, the heat resistance of food-grade silicone products is constantly improving, providing a better choice for various industries. Paying attention to the latest industry information will help us better understand and choose food grade silicone products.

2024

11/11

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