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Home > products > Silicone Rubber Sleeving > LSR Injection Molds 70 Shore A Silicone Rubber Sleeving

LSR Injection Molds 70 Shore A Silicone Rubber Sleeving

Product Details

Place of Origin: CHINA

Brand Name: OEM

Certification: SGS,ROHS,ISO

Model Number: OEM

Payment & Shipping Terms

Minimum Order Quantity: 2,000pcs

Price: USD,Negotiation

Packaging Details: PE+Carton

Delivery Time: 7~15 work days

Payment Terms: T/T, L/C, Western Union,Paypal

Supply Ability: 200,000pcs/month

Get Best Price
Highlight:

LSR Silicone Rubber Sleeving

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70 Shore A Silicone Rubber Sleeving

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70 Shore A Clear Silicone Rubber For Mold Making

Material:
Silicone Rubber
Application:
Machinery
Hardness::
70 Shore A
Temperature:
40-240 Degrees
Delivery Time:
15 Days
Service:
OEM Customized Services
Material:
Silicone Rubber
Application:
Machinery
Hardness::
70 Shore A
Temperature:
40-240 Degrees
Delivery Time:
15 Days
Service:
OEM Customized Services
LSR Injection Molds 70 Shore A Silicone Rubber Sleeving
Compression Moulding For Rubber Bellow,Customize various silicone rubber compression molds and LSR injection molds
 
Product Introduction

 

Rubber Compression Mold is the most common method of producing rubber products.It is formed by a machine that compresses unvulcanized rubber into a heated enclosure.This kind of tool is called mold, and the mold is designed according to the shape of the product we need.Vulcanization occurs when rubber material is pressed into a mold cavity at a predetermined temperature and time.When vulcanization is over, the machine opens the mold, takes the product out of the mold, and the molded rubber product is produced.

 

The history of bellows

Humans have been looking for flexible tubes that can be folded back and forth. In ancient times, people first made tubes out of animal skin.

By the 17th century, canvas hoses were stitched together to deliver water from close quarters, and were later widely used in fire fighting.

In 1855, using the principle of making jewelry at that time, The Germans successfully created the bellow, and also applied for a patent.

In the 20th century, with the development of electronic technology, bellows began to be used as a variety of electronic instruments, instrument connections used to protect components.

Modern with the development of plastic, rubber, metal materials and technology, all kinds of plastic hose and metal hose have appeared, and widely used in people's life.

Bellow is the surface is concave convex shell, just like a corrugated so it is called bellow, because bellow has soft, foldable and telescopic performance, now has been widely used in chemical industry, electronics, power, civil engineering, aerospace and other engineering equipment, sealing, isolation, noise reduction, drainage and other functions.

 

The main types of rubber compression mold

 

1. Double-board rubber compression mold with upper and lower boards. This is the simplest compression mode structure we have ever seen.It consists of a top plate and a bottom plate.Mainly used for the production of simple structure of rubber products and large size of rubber parts.Such as rubber gasket, sealing ring, gasket, rubber plate, etc.

 

LSR Injection Molds 70 Shore A Silicone Rubber Sleeving 0

 

2. There are upper and lower plate and middle plate compression mold.This mold is suitable for the production of rubber parts with grooves, parting line is small and beautiful, such as rubber grommets, valve rubber parts.

 

LSR Injection Molds 70 Shore A Silicone Rubber Sleeving 1

 

3. Mold with two plates and a die core structure.The mould is suitable for producing rubber parts with holes or deep grooves.Such as rubber sleeve, rubber bellows, rubber gasket, etc

 

LSR Injection Molds 70 Shore A Silicone Rubber Sleeving 2

 

4. Silicone rubber mold with two plates and sliders. When the material is hard and the groove is deep, the mold structure with two plates and one slider is the best, which can make the molded products have a good appearance, and it is easier to take the silicone products out of the mold.

 

LSR Injection Molds 70 Shore A Silicone Rubber Sleeving 3

 

Common defect analysis

1. Mold deviation: This defect is mainly caused by inaccurate mold positioning and is related to mold design and debugging.This problem can be avoided by using high quality steel to make molds and using accurate mold positioning.But the cost is high, the operation is complex, the efficiency is low.

2. Large rough edges: it is mainly caused by unreasonable mold structure design.Therefore, the correct mold structure is crucial.In the production process, the proper forming pressure will make the burr easier to remove.

3. Harelip: The hardness of the material is not appropriate, usually cause harelip, and the deviation between the product tool and the die cutting tool, will cause this defect.

4. Uneven wall thickness: it is mainly caused by mold dislocation, which is also related to mold positioning and debugging.

 

Mold selection

The material of the sealing rubber bellows mould is generally 35 or 45 steel. After forging, the die blank needs to be annealed to eliminate the stress after forging, reduce the hardness, and improve the cutting performance. The upper and lower dies should be combined for rough machining. After rough processing, quenching and tempering treatment 240~270HB, the core hardness should be 50~70HB higher than other parts.

 

Mould processing

The sealing rubber bellows vulcanization mold upper and lower die after semi-finishing should be drilled with the locating pin reaming, and after assembling with the locating pin, then finishing.The core is roughened and the 8-petal structure is processed by wire cutting, and then tempered.The split - lobe structure is spot-welded together for finishing.The size of the matching parts of the mold should be matched to facilitate the mold assembly and disassembly.If the rubber bellows material is fluorine rubber, the vulcanization mold upper and lower mold cavity body and mold core outer surface, the front mold should be plated with hard chrome.

 

Mold vulcanization

Sealing rubber bellows vulcanization die for the production of products in the plate vulcanization press preheating, adding mixed film or rubber strip, clamping pressure and for the first vulcanization, products after stripping for the second vulcanization.

 

Core-pulling mechanism

If the size of the bellows cavity is larger than the matching size of the bellows front end and the sealing ring, a set of core-pulling device must be considered in the mold design to facilitate the removal of the bellows from the mold after forming

 

Classification of bellows

According to the classification of materials, bellows are mainly divided into metal bellows, plastic bellows and rubber bellows.

Plastic bellows are telescopic tubular products made of plastic. Plastic bellows are widely used in civil construction, municipal engineering, highway and bridge due to their low material consumption, light weight and excellent physical and chemical properties.

Rubber bellows are widely used in automobile, ship, energy and electric field due to their good weather resistance.

The metal bellows are corrugated pipes with wavy shapes. The most common metal bellows are carbon steel, stainless steel or electroplated metal with plastic inner layer. The metal bellows can be used for small Angle turning, transmission and expansion, and are widely used in the electric power, mechanical industry and other industries.

According to the classification of forming process, bellows can be divided into hydraulic forming bellows, rolling forming bellows, mechanical expansion bellows, deposit forming bellows.

Frequently asked Questions

Q 1. What is the normal lead time for an order?

A: The normal lead time for an order is 7 to 15 days.The mold and sample need to be made, we will negotiate separately.

Q 2. What payment terms are acceptable?

1. 30% prepaid telegraphic transfer, the remaining 70% to be paid after the completion of the production of goods before delivery.

2. Irrevocable Letter of credit (order amount exceeding $20,000)

Q 3. What about your packing?

A: The silicone products are packed in cardboard boxes, which can be used as pallets, and the molds are packed in fumigated wooden boxes, which can be used according to customer requirements.

Q 4. What materials do you use to make rubber products?

A: We have UL, FDA, KTW, W270, WRAS, ACS, AS4020, EN681, EN549, ROHS and REACH certified rubber composites for your choice.

Q 5. Do you adopt the international standard for rubber products?

A: Yes, we mainly use ASTM D2000 standard to define the quality of rubber materials.The tolerance conforms to ISO3302, ISO2768 and other international standards.

Q 6. Can you provide the materials with different colors?

Yes, we can produce rubber and silicone rubber in different colors.You can choose the color according to the Pantone color card.

Q 7. What are the advantages of your rubber bellows molds?

1. The mold is made of high-quality mold steel, with excellent mold design and accurate positioning, which are the foundation to ensure product quality.

2. From 2004 to now, I have mature experience in the design and manufacture of rubber compression die.

3. Pass the durometer test and select the appropriate material to meet your hardness requirements.

4. The high quality bellows produced by us have fine and beautiful parting lines, small rough edges and even wall thickness.

5. The minimum accuracy tolerance we can achieve is within the range of 0.02-0.1mm.Die industry standard tolerance is ±0.2mm.

We are a professional silicone products factory, with precision mold design and manufacturing technology, can customize a variety of silicone rubber pressing mold and injection mold for you, also can process a variety of silicone rubber products for customers, we have 100,000 level purification plant, can produce medical grade and food grade silicone products, welcome to contact us at any time and inquiry.