Product Details
Place of Origin: China
Brand Name: OEM
Certification: ISO 9001:2015, RoHS, REACH
Model Number: OEM
Payment & Shipping Terms
Minimum Order Quantity: 1000 Pieces
Price: USD 0.05-0.50 / Piece
Packaging Details: Anti-static PE bag + ESD protective tray + 5-layer inner carton + 7-layer export carton with desiccant, fumigated pallet ready
Delivery Time: 7-12 working days for mold making, 15-20 working days for bulk production
Payment Terms: L/C,T/T,D/P,D/A
Supply Ability: 3000000 Pieces per Month
Material: |
Silicone Rubber (Custom Formulation) |
Shore Hardness: |
40-80 Shore A (Customizable) |
Operating Temperature: |
-40°C To +200°C |
Actuation Force: |
150-350gf |
Contact Rating: |
12V DC / 50mA |
Key Travel: |
0.3-1.5mm |
Life Cycle: |
1,000,000+ Actuations |
Color Options: |
Custom Pantone Matching |
Surface Finish: |
Matte, Glossy, Epoxy Coated |
Certifications: |
ISO 9001:2015, RoHS, REACH |
Material: |
Silicone Rubber (Custom Formulation) |
Shore Hardness: |
40-80 Shore A (Customizable) |
Operating Temperature: |
-40°C To +200°C |
Actuation Force: |
150-350gf |
Contact Rating: |
12V DC / 50mA |
Key Travel: |
0.3-1.5mm |
Life Cycle: |
1,000,000+ Actuations |
Color Options: |
Custom Pantone Matching |
Surface Finish: |
Matte, Glossy, Epoxy Coated |
Certifications: |
ISO 9001:2015, RoHS, REACH |
Our silicone rubber keypads are precision-engineered for remote controls, medical devices, industrial equipment, consumer electronics, and automotive applications. With over 10 years of OEM manufacturing experience, we deliver custom keypads featuring superior tactile feedback, excellent chemical resistance, and long service life exceeding 1 million actuations. Every batch undergoes rigorous quality inspection in our ISO 9001:2015 certified facility before export.
| Inspection Item | Standard / Specification | Testing Method |
|---|---|---|
| Material Certification | RoHS, REACH, FDA (food grade optional) | Third-party lab report per batch |
| Shore Hardness | ±5 Shore A of specified value (40-80A range) | Durometer test, 5-point sampling |
| Actuation Force | ±30gf of specified value (150-350gf) | Force gauge tester, 100% key sampling |
| Contact Resistance | < 100Ω (initial), stable after life test | 4-wire Kelvin measurement |
| Life Cycle | ≥ 1,000,000 actuations without failure | Automated cycle tester, 5 samples/lot |
| Visual Inspection | No flash, bubbles, discoloration, or contamination | 100% manual inspection under 3x magnification |
| Dimensional Tolerance | ±0.1mm for critical dimensions | CMM (Coordinate Measuring Machine) |
| Temperature Resistance | -40°C to +200°C, no cracking or deformation | Thermal shock chamber, 100 cycles |
| Packaging Layer | Material & Specification | Purpose |
|---|---|---|
| Primary — Individual | Anti-static PE bag, sealed, with product label | Dust-proof, moisture-proof, ESD protection |
| Secondary — Tray / Partition | Custom EVA or cardboard tray with individual slots | Prevent keypad deformation and key collision |
| Tertiary — Inner Carton | 5-layer corrugated box, 350g/m² kraft paper, with desiccant pack | Stacking strength, humidity control during transit |
| Outer — Export Carton | 7-layer heavy-duty corrugated, fumigated pallet-ready | Container loading, sea/air freight protection |
| Labeling | Shipping mark, handling instructions, barcode per customer spec | Customs clearance, warehouse identification |
| Special Options | Vacuum-sealed, nitrogen-filled, or cleanroom-grade packaging available | For medical, food-grade, and precision applications |
| Service Item | Coverage | Response Time |
|---|---|---|
| Quality Warranty | 12 months from shipment date against material & manufacturing defects | Claim reviewed within 24 hours |
| Technical Support | Free material selection, design optimization, and mold flow analysis advice | Within 12 hours via email / instant chat |
| Replacement / Refund | Defective products replaced free of charge or refund issued (pro-rata) | Replacement shipped within 7 working days |
| Spare Parts | Extra 2% free keypads included with every bulk order | Shipped together with main order |
| Mold Maintenance | Free mold inspection, cleaning, and minor repair for repeat orders | Before each production run |
| Ongoing Support | Lifetime design file retention, free reorder with no tooling charge (same design) | Design files retrieved within 1 working day |
| Facility Parameter | Specification |
|---|---|
| Total Factory Area | 8,500 m² (production + warehouse + R&D) |
| Production Lines | 6 dedicated silicone compression molding lines + 2 liquid injection molding (LSR) lines |
| Monthly Capacity | 3,000,000+ keypad units per month |
| Mold Making | In-house CNC tooling workshop, 10-15 new molds delivered per week |
| Workforce | 180+ employees (15 R&D engineers, 22 QC inspectors, 120+ skilled operators) |
| Key Equipment | 20x 200T-500T compression presses, 4x LSR injection machines, 3D CMM, laser engraving station, automated cycle testers, salt spray chamber, spectrophotometer |
| Certifications | ISO 9001:2015, ISO 14001:2015, IATF 16949 (in progress), UL, RoHS, REACH |
| Export Markets | North America (35%), Europe (30%), Southeast Asia (20%), Others (15%) |
| Question | Answer |
|---|---|
| Q1: What is your minimum order quantity (MOQ)? | Our standard MOQ is 1,000 pieces per design. For existing mold designs, we accept reorders as low as 500 pieces. Contact us for sample and trial order options. |
| Q2: Can you match custom colors and surface finishes? | Yes. We support custom Pantone color matching, matte and glossy finishes, laser etching, screen printing, and epoxy top coating. Free color matching samples provided before bulk production. |
| Q3: How long does mold making and sampling take? | Standard mold lead time is 7-12 working days. First article samples are delivered within 3 working days after mold completion. Expedited 5-day mold service is available for urgent projects. |
| Q4: What materials do you offer for keypad production? | We offer silicone rubber (30-80 Shore A), conductive carbon pill silicone, liquid silicone rubber (LSR), and fluorosilicone for chemical resistance. NBR and EPDM are also available upon request. |
| Q5: Do you provide design assistance? | Absolutely. Our 15-person R&D engineering team provides free 2D/3D drawing review, mold flow analysis, and design-for-manufacturability (DFM) optimization to ensure your keypad design is production-ready. |
| Q6: How do you ensure consistent quality across large orders? | We implement Statistical Process Control (SPC) across all production lines. Every production lot undergoes AQL 1.0 Level II sampling inspection. Full batch traceability from raw material to finished goods is maintained via our ERP system. |
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