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Silicone products need to do what testing items?

Silicone products need to do what test items, silicone products are widely used in modern life, from kitchen utensils to electronic products accessories, almost everywhere. Silicone is a very safe material, however, in order to ensure its quality and safety, it is still necessary to carry out comprehensive and detailed testing of silicone products, which is a crucial link to understand what testing items silicone products need to do.   Testing the physical properties of silicone products is a basic and critical step. This includes testing its hardness, tensile strength, compressive permanent deformation rate, tear strength, etc. These physical properties directly affect the service life and user experience of silicone products. For example, hardness determines the flexibility and feel of silicone products, while tensile strength and tear strength are related to its durability and damage resistance.   The detection of chemical properties is also important for silicone products. This includes assessment of heat, cold, chemical and weather resistance. These properties determine the stability and durability of silicone products under different environmental conditions. For example, food-grade silicone products need to undergo rigorous heat resistance tests to ensure that they do not release harmful substances at high temperatures.   For some silicone products for specific purposes, special testing may also be required. For example, silicone products that need to come into contact with food need to be certified by the FDA (US Food and Drug Administration) to ensure their safety. For silicone products that need to conduct electricity or insulation, corresponding electrical performance testing is required.   In addition to the routine testing items mentioned above, for some silicone products with complex structures or special functions, more in-depth testing may be required. For example, for silicone products containing a metal skeleton or embedded with other materials, X-ray testing is required to ensure the integrity of its internal structure. For silicone products that need to be sealed or leak-proof, pressure and air tightness testing are required.   Why such a comprehensive test? The answer is simple: quality and safety. Comprehensive and detailed testing can ensure that silicone products can maintain excellent performance and safety under various environmental and use conditions. This not only helps improve the user experience, but also avoids security problems caused by product defects.   Comprehensive and detailed testing of silicone products is a necessary means to ensure its quality and safety. From physical properties to chemical properties, to special uses and in-depth testing, each test is related to the practical application effect and safety of silicone products.

2024

04/24

What are the processing technologies of silicone parts?

What are the processing processes of silicone parts? Silicone, as an elastic material with excellent properties, has been widely used in many fields. The types of silicone products are very many, silicone parts are a common kind of silicone products, in the processing of silicone parts, in order to meet the needs of different products, processing technology plays a crucial role.   First, silica gel raw material preparation   First of all, to ensure that the quality of silicone raw materials meet the requirements. Select high-quality silica gel raw materials to ensure that it has stable chemical properties, good mechanical properties and weather resistance. At the same time, according to the product needs, the silica gel raw materials are properly pre-treated, such as mixing, color matching, etc., for subsequent processing.   Second, mold design and manufacturing   Mold is the core equipment of silicone parts processing, and its design and manufacture directly affect the quality of products. In the process of mold design, it is necessary to carry out accurate three-dimensional modeling according to product requirements to ensure the rationality and stability of the mold structure. In the manufacturing process, high-precision processing equipment is used to ensure the accuracy and surface quality of the mold.   Three, silicone injection molding   Silicone injection molding is an important part of silicone parts processing. The pre-treated silica gel raw material is injected into the mold. Through the action of high temperature and high pressure, the silica gel raw material flows and solidifies in the mold to form the silica gel parts with the required shape. In this process, parameters such as injection pressure, temperature and time should be well controlled to ensure the quality and dimensional accuracy of silicone parts.   Fourth, post-processing and inspection   After injection molding, the silicone parts need to be post-processed and inspected. Post-treatment includes stripping, dressing, cleaning and other steps to remove excess waste, raw edge and other impurities to ensure the surface quality and dimensional accuracy of silicone parts. At the same time, the silicone parts are strictly inspected, including size, appearance, performance and other aspects of the test to ensure that the product meets the quality standards.   Silicone parts processing technology is a complex and fine process, involving raw material preparation, mold design and manufacturing, injection molding, post-treatment and inspection and other links.

2024

04/22

How to deal with silicone products.

First, silicone products excellent reasons 1. Raw material problems: the hardness, ductility, wear resistance and other properties of silicone raw materials will affect the hardness of the product. 2. Production process: Different production processes will lead to different hardness of silicone products, such as injection molding, die casting, extrusion, etc. 3. Fillers: Some silicone products will add fillers to increase the volume and reduce the cost, and excessive addition may lead to excellent products. Second, the harm of silicone products 1. Inconvenience to use: hard silicone products are easy to cause hand injuries during operation, affecting the use experience. 2. Decreased comfort: When the silicone products are in contact with the human body, it is easy to produce discomfort, and even lead to skin wear. 3. Safety risks: Silicone products such as baby products and adult products are excellent, which may lead to safety risks such as swallowing by mistake and choking. Third, excellent method of handling silicone products 1. Select high-quality silica gel raw materials: Select silica gel raw materials with good ductility and wear resistance to ensure the softness of products. 2. Optimize the production process: the use of appropriate production process, such as injection molding, die casting, extrusion, etc., to ensure that the hardness of the product is moderate. 3. Reasonable addition of filler: The appropriate amount of filler can improve the volume of silicone products, but the safety and environmental protection of the filler should be ensured. 4. Product evaluation: hardness test is carried out after the product is completed to ensure that the hardness of the product meets the requirements of use. Fourth, silicone products maintenance and maintenance 1. Regular inspection: regularly check the use of silicone products, such as found excellent phenomenon, timely treatment. 2. Cleaning and maintenance: Use a clean and soft cloth to wipe the silicone products and keep the products clean and hygienic. 3. Avoid long-term direct sunlight: long-term direct sunlight will lead to aging of silicone products and reduce service life.   In short, the excellent treatment method of silicone products is related to our quality of life and safety risks. By choosing high-quality raw materials, optimizing the production process, reasonably adding fillers and regular maintenance, we can make silicone products softer and more comfortable, bringing more convenience and happiness to our lives.

2024

04/19

What is the heat resistance of silicone kitchen utensils.

How is the heat resistance of silicone kitchenware? As a new type of kitchen supplies, silicone kitchenware has been loved by the majority of consumers with its unique material and characteristics. Among them, heat resistance, as one of the important characteristics of silicone kitchenware, has received widespread attention. So, how about the heat resistance of silicone kitchen utensils?   First of all, the heat resistance of silicone kitchenware is very good. The main component of silicone kitchen utensils is silicon dioxide, which is chemically stable and does not burn. Generally speaking, the heat resistance temperature of silicone kitchenware is about 200 ° C, and even some silicone kitchenware can withstand higher temperatures. This means that during the cooking process, whether it is high temperature baking in the oven or heating in other heating equipment, silicone kitchenware can maintain its original shape and performance without deformation or the release of harmful substances. Secondly, silicone kitchen utensils have a wide range of heat resistance. It can not only remain stable at high temperatures, but also has good low temperature resistance. At low temperatures, silicone kitchenware also does not harden or become brittle, maintaining its good elasticity and durability. Therefore, whether it is Chinese cooking or Western baking, silicone kitchenware can cope with freely and meet various cooking needs. In addition, the heat resistance of silicone kitchenware is also reflected in its safety. The silicone material itself is non-toxic and tasteless, and will not cause harm to the human body. In the process of high temperature heating, silicone kitchenware will not release toxic gases or harmful substances, ensuring the safety and health of cooking. However, it should be noted that although the heat resistance of silicone kitchenware is excellent, it is still necessary to follow certain specifications during use. Avoid exposing silicone kitchenware to too high a temperature to avoid damage to it. At the same time, when cleaning and maintenance, attention should also be paid to the use of mild detergents and soft sponges, and to avoid the use of hard objects or rough cloth to scratch the silicone surface. The heat resistance of silicone kitchenware is very good, whether it is in high or low temperature environment, it can maintain its original shape and performance. At the same time, its security has been fully guaranteed. Therefore, silicone kitchenware has become a must-have in more and more family kitchens, bringing more convenience and fun to cooking.

2024

04/17

How to prevent silicone rubber products edge damage phenomenon?

There are consumers who buy silicone products and find that there is a phenomenon of breakage on the edge, which often troubles many friends and leads to a certain cognitive requirements for silicone products, less a certain purchase rate, and for silicone products edge damage phenomenon is not helpless. Silicone products edge damage in the silicone products industry is called "edge explosion" the main reasons are caused by several phenomena, the product in the process of use due to the serious force and the impact of the mold caused dislocation phenomenon, so that the silicone products have minor damage resulting in subsequent gradually wear. Secondly, the product itself is damaged, in the production and processing of silicone manufacturers due to the temperature and material fixed-line problems caused by product damage phenomenon, in addition to the hardness and curvature of the product shape also has a certain impact, so the product damage problem can be controlled in various aspects of the cause!   1, hardness problem, low hardness silicone products bursting edge is more common, the main phenomenon of low hardness is the parameter deployment of silicone products manufacturers, such as the temperature of the machine and secondary exhaust problems, so set the parameters of the machine is very important, the temperature is reduced, the vulcanization time is reduced, the molding processing time of the product is just controlled in the stage of curing completion. If the time is too long, there will be material expansion of the raw material in the machine, resulting in the separation of the parting position leading to rupture.   2, raw materials are the key to silicone products, if the raw materials in the production process is not mixed in accordance with a certain time or the added part of the additives are insufficient, it may lead to various problems in the production process of the product, such as edge explosion, poor fluidity, product bulge and deformation.   3, the structure is more complex, the product explosion damage phenomenon is also relatively large, in addition to hardness, usually silica gel products explosion phenomenon in the case of low hardness with the product structure has a great relationship, such as the product is relatively thick, there is a certain arc and parting position at the high point of the product, so in the product design at the same time need to strictly control its parting position.   4, the mold is the key to the edge damage of silicone rubber products, in the mold development at the same time, how to butt inconsistent with the upper and lower parting point dislocation phenomenon, then production The problem of product damage has not been solved, so the mold processing needs to be strictly controlled.   5. Other reasons Some exceptional factors can also cause the product to explode, such as: The weight of the rubber material is not well controlled (too heavy will cause the product to explode, too light will cause the product to lack of material, lack of corners, so control in a reasonable weight will reduce the probability of explosion) Secondly, in the long-term production process without intermittent conditions should be reduced mold temperature, Keep the mold in a certain temperature range, etc. (Spray the mold with water to maintain the temperature of the mold properly without intermittently).

2024

04/15

What are the standard requirements for the appearance of silicone products?

What are the standard requirements for the appearance of silicone products? With the development of science and technology and the improvement of product quality and performance requirements, silicone products have been widely used in all walks of life. As one of the important measurement factors, the appearance quality of silicone products is also getting more and more attention. So, what are the standard requirements for the appearance of silicone products?     1. Uniform color The color of silicone products is one of the important indicators of appearance quality. Qualified silicone products should have uniform color, no obvious color difference or uneven color phenomenon. In the production process, the appearance quality of silicone products has an important impact on its performance and use. This article will introduce some standard requirements for the appearance of silicone products.   2. Smooth surface The surface of silicone products should be smooth and flat, without obvious bumps, cracks, bubbles and other defects. These defects will not only affect the beauty of the product, but also affect the performance and service life of the product. Therefore, in the production process, effective measures should be taken to ensure the surface quality of the product. For example, in the field of food packaging, the surface smoothness of silicone products can affect the taste and preservation effect of food. Therefore, in the production process, it is necessary to ensure that the surface smoothness of silicone products meets the relevant standards.   3. Dimensional accuracy The dimensional accuracy of silicone products is also one of the important indicators of appearance quality. Products with high dimensional accuracy not only have high aesthetics, but also can better meet the production and use requirements. Therefore, in the production process, it should be strictly operated in accordance with the process requirements to ensure the dimensional accuracy of the product.   4. Uniform thickness The thickness of silicone products is also one of the important indicators of appearance quality. For some parts that need precise coordination, such as silicone buttons, seals, etc., more attention should be paid to the control of dimensional accuracy.   5. Good toughness Silicone products have a certain toughness and can withstand a certain amount of bending and distortion. In the production process, effective measures should be taken to ensure that the toughness of the product is good, to avoid cracks, bubbles and other defects. In the production process, the corresponding high temperature or low temperature resistance test should be carried out according to the actual use environment to ensure that the product can maintain good performance in various environments.   6. Aging resistance Silicone products will be affected by the natural environment during use, such as sunlight, oxygen, etc., so they must have certain aging resistance. In the production process, environmentally friendly materials and processes should be used to avoid the use of substances harmful to the human body. At the same time, the product should not produce harmful substances during use to ensure the environmental protection of the product. In the production process, the corresponding aging test should be carried out according to the actual use environment to ensure that the product maintains good performance during its service life.

2024

04/11

What is the customized production process of silicone bracelet?

Raw rubber bracelet is a very popular wear accessories, many gift sellers will be through the brick glue bracelet custom way to sell their own design bracelet accessories to consumers. So when looking for a manufacturer to customize the bracelet, what processes do you need to go through? 1. Design drawings Drawing design is generally based on the sample provided by the customer to carry out, generally using graphic drawing software, such as CDR or AI software manufacturing, if the customer can not provide samples According to the requirements of customers, we can cooperate with customers free of charge to complete the planning and manufacturing of drawings. 2. Open the bracelet mold The mold is the mold master according to the planned drawing out the offset plate, and then use the offset engraving copper, and finally use the copper to carve out the steel mold. Some silicone bracelet craft molds The manufacturing technology content is relatively high, and the time is relatively long; Generally according to five days accounting opening period. The mold is available, and the production will be fast. 3. Mixing glue and color According to the color number on the international Pantone color card specified by the customer, our color ratio is aligned with the color difference is very small 4. Verify product information The information required for each silicone bracelet is weighed electronically, and the general weight of the bracelet is about 5.5 grams. 5. Mold production After the mold is done, it is good to produce on the machine. After the mold is installed, the machine needs to be heated 6. Quality inspection Quality inspection is an important part of the bracelet manufacturer before delivery, the first thing is to see if it meets the standard products, if there is any discrepancy, it will be scrapped. 7. Trim edges Under normal circumstances, the production of silicone bracelet products are the use of molding process, the product produced by this process will have the edge, so it is necessary to manually remove the edge after shipment. 8. Quality inspection The silicone bracelet will be produced with residual edges, and after passing the inspection by the quality inspection Department, the product will be sent to the post-process department for trimming. 9. Packing After the products on the repaired side are checked and qualified, they will be packaged according to customer requirements. Packaging is divided into PP bag independent packaging and naked packaging two kinds. Generally according to customer requirements packing. 10. Check the box again before sealing After the packaging is completed, the quality inspection department will check the quantity. If there is no problem, the box will be sealed and sent to the warehouse for shipment. These are the ten processes for customers to find silicone product manufacturers to customize silicone bracelets.

2024

04/09

The silicone ring sealing result is poor, what is the reason for not reaching the sealing result?

Aging life is the hard wound of the silicone ring, all suitable for the sealing benefits of silicone products have such a disadvantage, such as our common machine doors and Windows, electrical product sealing and car waterproof sealing ring in the middle of the city found the inevitable shortcomings, regardless of the choice of silicone or rubber and other materials through the situation and the training of time are gradually lost efficacy can not reach the reality Fruit, showing the benefits of not producing things. There are many important reasons that affect the application life, but the silicone ring will be affected by several common signs in the service seal. Affected by the strength of the roughly shrinkable permanence, According to the different method of placement, plane, rugged groove or groove, etc., the difference in the placement method of each product is very likely to cause the uneven force to find the force center shift, and the discovery side is heavy The edge light causes shrinkage permanent deformation through the permanent accumulation force, and when the sealing silicone ring is removed again, it is very likely that the shape situation has been found, so the average and the level of the force need to be mastered at the same time. The product size is wrong resulting in fracture deformation The gap question can be divided into several components, first, because of the material of the rubber material question, very many silica gel material because of the formula found poor resilience, tensile force is not enough to cause the problem in the application process is not strong enough to find cracks caused by leakage, Silica gel ring and manufacturers processing questions: for example, the product is brittle resulting in the relatively thin thickness of the silica gel product, it is easy to find this question, and the product is soft causing the rubber material to have an internal bulge, and the deformation of the cracks is found after stretching and compression forever. The product is soft or brittle resulting in ineffective effect, very often not the layout of the material and the product, but in the middle of the silicone rubber product manufacturer manufacturing process caused by the product character specifications are affected, such as the hardness and softness of the final product when processing, the processing time is extended resulting in the product is too brittle in the process of installation found cracking signs, and probably want to be promoted The product is found to be soft, resulting in deformation signs when the product is stressed. Hard and soft influence, very often based on the difference in the softness of silicone rubber products can completely change the efficacy and layout of the product, so the silicone sealing ring in the application process because of the selection of different hard and soft in the force, Tensile, extrusion and other signs are found, the sealing ring will find a few unavoidable questions, such as extrusion cracks, excessive strength, high hardness, product deformation without rebound and so on.

2024

04/07

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