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How to distinguish conductive silica gel and antistatic silica gel?

General silica gel products will have insulation and conductive performance, so how to distinguish conductive silica gel and antistatic silica gel? The surface resistance value of insulating silica gel products reaches 10 to the power of 12 is the insulation level. (There must be many people think: 10 to the power of 5 is conductive, 5 to 9 is anti static, 9 is insulation.) Recommended product: insulating silicone tube Conductive silicone rubber is usually defined as a volume resistance within 10 times 9 ohmic centimeters. Conductive rubber is divided into anti-static grade conductive rubber 1 antistatic silicone rubber products surface resistance value of 10 between the power of 5-12 is antistatic level. Up to 10 to the ninth power, 10 to the sixth to the eighth power is permanent but the properties of the material deteriorate, beyond 10 to the ninth power is transient antistatic. 2 conductive silicone rubber products surface resistance value of 10 to the power of 5 is conductive level. The volume resistivity is generally 3 ~ 10 ω ·cm, the relative density is 1.15, the hardness is 60 (Shaw A), the tensile strength is 5.7MPa, and the relative elongation is 265%. It can be mixed with methyl vinyl silicone rubber (raw rubber), white carbon black, conductive filler, structure control agent and organic peroxide. When the volume resistance is below 10 ohm cm, the conductive rubber has electromagnetic shielding function.

2022

08/24

Silicone ring sealing effect is poor, what is the reason for the sealing effect?

Aging life ability is the hard damage of silicone ring, all suitable for sealing silica gel products have such a defect, such as our common mechanical doors and Windows, electronic product sealing and automotive waterproof sealing ring will appear certain defects, Whether silicone or rubber and other materials are selected, they will gradually lose their functionality and fail to achieve the actual effect after environmental destruction and the test of time, and can not show the role of the product. There are many main reasons to affect the service life, but in any sealing silica gel ring will be affected by several common phenomena. The force size affects or compresses the permanent, according to the installation mode, plane, concave and convex groove or groove and other different ways of installation, installation of each product is likely to lead to uneven force, force center deviation, one side is heavy and the other side is light, which leads to compression permanent deformation after long-term stress accumulation. When it is unloaded again, the sealed silicone ring is likely to have been deformed, so it is necessary to control the balance and the degree of force uniform synthesis while installing.   The product size is wrong, resulting in gap deformation: Gap problem can be divided into several factors, because the material of the rubber problem, a lot of silicone material appeared due to the formula back stretch is poor, the problem of insufficient tensile force will cause in the process of using the strength is not big gap lead to leakage, silica gel circle machining manufacturer problem: crisp lead to silica gel products such as product do edge thickness of thin easy to appear this kind of problem, When the product is soft, the rubber material has inner bulging and is not ripe, and the gap problem occurs after long-term tensile and compression deformation. Product soft or brittle lead to function failure, most of the time is not the structure of materials and products, but in the process of silicone rubber products factory production lead to product quality standards, such as processing hard softness requirement, did not know when will lead to long processing time appear in the process of the product is too brittle in the installed appear cracking phenomenon, Or if you want to improve the processing efficiency, the product is soft, resulting in deformation phenomenon when the product is stressed. Hard softness effects, and many times according to the different softness of silicone rubber products can completely change the product functional and structural, so the silicone seal in use process due to choose different hard softness after loading, stretching, the emergence of the phenomenon such as extrusion, sealing ring can appear some inevitable problems, such as extrusion aperture, too much stress, hardness is too high, Product deformation without rebound and other factors.        

2022

08/16

What are the ways to color silicone rubber products?

There are two coloring methods for silicone rubber products: surface coloring and mixing coloring.Surface coloring refers to spraying colorant on the surface of the product to make it colored.The act for liquid products, colorants are easy to fall off and fade, solid products have a certain effect.Mixing method is the main method of silicon rubber coloring at present, which is divided into liquid phase method and mixing method.Another method of mixing is dry powder dyeing, color paste dyeing, granule dyeing and base glue dyeing.   1. Solution staining method The method is to dissolve silicone rubber and other solvents into a solution of a certain concentration, then add the colorant and devulcanizing agent complex to the solution, stir and mix uniformly, dry and remove the solvent at a certain temperature, and finally add the vulcanizing agent to the rubber mixer . The dyeing method is complicated to operate, uneven distribution of dyes and compounding agents, bright colors, difficult to recycle solvents, and environmental pollution, so it is rarely used at present.   2. Mixing and coloring This method is currently the most commonly used method for coloring silicone rubber products, that is, adding the coloring agent directly or mixing with the carrier and then mixing with the rubber compound, and mixing and coloring uniformly through a rubber mixer.   There are four specific methods: a. Dry powder dyeing In this method, the powder colorant and the small materials are directly added to the silicone rubber for mixing on an open mill. The method is simple to operate and low in cost, but the dust during mixing is large, pollutes the environment, and is not easy to be dispersed and uniform, the color is not good, the particles are too coarse, and it can also cause quality problems such as color dots, streaks, and mutual contamination of chromatograms. use. For convenient use, the powder colorant can be mixed with stearic acid, sulfate, etc. to make a pre-dispersed colorant and sell it on the market. b. Dyeing of color paste In this method, the coloring agent is mixed with a liquid compounding agent (such as a plasticizer) first, and then made into a paste or slurry through three-roll grinding, and then added to the silicone rubber in a certain proportion for mixing. This not only avoids the flying of dust, but also facilitates the dispersion and uniformity of the colorant in the silicone rubber. But the colorant content in the color paste is low, the coloring rate is not high, the conveying volume is large, the loss is large, and the user is inconvenient to use. c. Pellet coloring method There are two main methods for preparing colorant pellets. As with other powdery compounding agent granulation methods, the first method is to infiltrate the powdery colorant surfactant first, then melt it with wax or melt it with resin to extrude into granulation. The second method is to infiltrate the colorant surfactant, and then use mechanical force to refine the colorant particles to make a dispersion with a certain concentration, and then co-precipitate with the emulsion, and then flaked into granules after drying. Among these substances, surfactants are mainly anionic and non-ionic, such as fatty acid salts, sulfonates, etc., and natural rubber latex is usually used. This product is easy to use, high dispersion, no dust, no pollution, bright color, uniform color development, and no color difference. It is a promising coloring method. However, the preparation process of the granular pigment is complicated and the cost is high, which limits its application. d. Masterbatch coloring The method is to first mix the colorant, part of the plasticizer and other silicone rubber compounding agents with the raw rubber through an open mill to make a colorant masterbatch with a concentration of about 50%, and then mix it into the silicone rubber in proportion. Coloring. This method has a good coloring effect for dyes with fine particles and difficult to disperse, with uniform color development and no color difference. Pay attention to the concentration of the colorant in the masterbatch when adding, and deduct the amount of other complexes when adding.

2022

08/10

What is the reason why silicone rubber products are widely used

Silicone rubber products industry uses: a large number of automotive, mechanical, electric power, electronic products and household, such as: shock block, sealing ring, gasket, oil seal, seal, traction machine pressure block, silicone ring, gasket, seal and other products.   Now silicone products have become more and more popular in our life, such as family cups, baby pacifiers, silicone bowls, industrial sealing rings, brackets, medical silicone products breathing masks, silicone pads, silicone catheters, human materials and so on. Silicone rubber products are more and more favored by people, which is inseparable from the characteristics of silicone rubber products.   I. High temperature resistance of silica gel products: acceptable temperature range of -40 to 230 degrees Celsius, microwave oven and oven can be; Two, silica gel products are easy to clean: water flushing is a common cleaning method, if you encounter stubborn oil stains, you can use cotton swabs dipped in alcohol to scrub; Three, silica gel has the characteristics of long life: stable chemical performance, so that it has a long service life compared with other products; Four, silica gel material is comfortable and soft: silica gel material is mostly soft, so the product is comfortable and flexible and does not deformation; Five, silica gel products can achieve color diversification: according to the needs of customers to make different color products, so that it has a high selectivity; Six, silica gel environmental protection non-toxic: good heat resistance, from the raw material into the factory to sales are not toxic and harmless substances.  

2022

07/29

Identification method of the quality of silica gel products

With the continuous development and innovation of silica gel industry, silica gel products are widely used in various industries, and there are more and more silica gel products on the market, but there are also some inferior or fake silica gel products on the market at present, so how do we judge the quality of silica gel products when buying silica gel products? 1. Wear resistance: Wear resistance is the production and molding of silica gel products, and the surface of silica gel products can suffer loss. The general surface of good silica gel products is rarely rubbed off the surface of the product due to external factors, and does not affect the appearance, text and color of the surface. The surface characters of inferior silica gel products are easy to drop. 2. The elastic: Silica gel products have good elasticity, because high elasticity mainly comes from the movement of silica gel molecular chain segment, so when buying silica gel products, look at the elasticity of silica gel products to judge the quality. 3. Fatigue resistance: Silica gel products by alternating stress (or strain), the structure and performance of the material changes phenomenon is called fatigue. As the fatigue process progresses, the phenomenon that leads to the destruction of silica gel products is called fatigue destruction. So fatigue resistance is also a way to identify the quality of silica gel products. 4. Tearing strength and tensile strength: Silica gel products with high tear strength have outstanding damage resistance, long life, and are not easy to be disturbed by the external environment. Silica gel products with poor tear strength are generally prone to cracks in the tearing process, so as to rapidly expand cracking and lead to damage when stressed. 5. Hardness and fixed elongation stress: Hardness and fixed extension stress reflect the rubber material rigidity (stiffness) important indicators, both are the force required by silica gel products to produce a certain deformation, is also a way to identify the quality of silica gel products.

2022

07/19

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